Product Information: Application Guides


MOLD COMPONENTS      back to top


Collapsible Core Design and Assembly Guide
Collapsible Core/Collapsible Mini Core Design and Assembly Guide

DKL Internal Latch Lock
DKL Internal Latch Lock Installation Data

Ejector Housing Cover Installation Guide
Ejector Housing Cover Installation Guide (for molds with extended ejector bars)

Helical Gear Stack Mold Centering Device
Helical Gear Stack Mold Centering Device Set-up & Maintenance Guide
Helical Gear Stack Mold Centering Device Calculation Sheet
Rack and Gear Stack Mold Centering Device Calculation Sheet

Hydraulic Unscrewing Device Application Guide
Hydraulic Unscrewing Device Application Example
Hydraulic Unscrewing Device Design Guide

Positive Early Ejector Return
Toggle-Lok Application Guide

IN2 Interlocks
IN2 INnovative INterlock Machining & Installation Instructions

VectorForm Lifter Systems
VectorForm Design Guide



HOT RUNNER SYSTEMS      back to top


Hot Runner Application Guides
Meteor System Assembly Guide
Mini Prints for Hot Runner Systems
Click here to request a Polivalve Design Guide
Stellar 5000 Rectangular MNA Design & Assembly Guide
Stellar 5000 Round MNA Design & Assembly Guide
Stellar 5000 Single Drop Hot Sprue bushings Design & Assembly Guide
Stellar Quick Reference Guide
Tubular Manifold Assembly Guide

Hot Runner Calculators (Excel Doc)
Stellar MNA plate thickness, expansion and gap calculations - METRIC

Hot Runner Customer Design Criteria Forms (Word Docs)
Cool One System
Hot One Manifold & Components
Hot One Package System
Hot One QDS Manifold & Components
Meteor-2 center exit manifold
Meteor-2 in-line end exit manifold
Meteor-2 single drop manifold
Meteor-2 X-style manifold
Meteor-3 center exit manifold
Meteor-3 single in-line end exit manifold
Meteor-3 X-style manifold
Multi-Gate Nozzle Package System
Single Valve Gate Package System
Stellar 1
Stellar 2
Stellar 3
Valve Gate Package System
Valve Gate Manifold & Components


COLD RUNNER SYSTEMS      back to top
Cold Deck - Cold Runner System Quote Request Form


CONTROL SYSTEMS      back to top
Smart Series Temperature Controls
     User Manuals
     DSS-15-11, DSS-15-12 & DSS-30-12 Temperature Control Module User's Manual
        DSS-15-01, DSS-15-02 & DSS-30-02 Temperature Control Module User's Manual
        DSS15G Temperature Control Module User's Manual
     SSH-10-21, SSH-10-22 & ESH-10-22 Temperature Control Unit User's Manual
        SSH-10-11, SSH-10-12 & ESH-10-12 Temperature Control Unit User's Manual
        SSH-10-01 & SSH-10-02 Temperature Control Unit User's Manual
     Users Manual - Smart Series SSM-15-11, SSM-15-12, SSM-30-12, SSA-15-11, SSA-15-12 - New Transformer Fuse Style
        Prior Users Manual - Smart Series SSM-15-11, SSM-15-12, SSM-30-12 - Soldered Transformer Fuse Style
        SSM-15-01, SSM-15-02 & SSM-30-02 Temperature Control Module User's Manual (Click here for Chinese Version)
        SSM-15-G & SSM-30-G SSMX-15-G & SSMX-30-G Temperature Control Module User's Manual
     TAS-05-11, TAS-05-12 Temperature Alarm & System Control Module User's Manual
        TAS-05-02 Temperature Alarm & Stand-by Heat Module User's Manual
     MFP1G, MFP1G1, MFPR2G, MFFPR2G & MFHP1G Mainframes User's Manual
     MFHP2G, MFHP3G, & MFHP5G High Power Mainframes User's Manual
     MFP5G, MFP8G, & MFP12G Mainframes User's Manual (Click here for Chinese Version)
     Technical Notes
     J-Thermocouple Color Code International D-M-E Label
     How to Calculate the Required KVA Size Needed for a D-M-E Single Phase Power Transformer
     How to Calculate the Required KVA Size Needed for a D-M-E Three Phase Power Transformer
     Temperature Control Guides - Frequently asked questions
     Temperature Controls - Not Heating Up / SHI / Anit-Arc Clips Problems
     Selecting Connectors for a 2 Zone MFPR 2G
     Selecting Connectors for a SSH Hookup Diagram
     Typical Electrical Heater Diagnostics
     SSM1512 Gain Cut Feature Note Very Fast Oscillating Loads
     All 1 & 2 Zone Smart Series Mainframe Connectors Overview
     12 Zone Smart Series 15Amp Mainframe Connector Overview
     8 Zone Smart Series 15Amp Mainframe Connector Overview
     5 Zone Smart Series 15Amp Mainframe Connector Overview
     High Power 2 Zone Smart Series Connector Overview
     High Power 3 Zone Smart Series Connector Overview
     High Power 5 Zone Smart Series Connector Overview
     Single 5 Pin 10Amp Square White Screw Term. Connector
     Single 6 Pin 15Amp Square White Crimp Connector
     5, 8 & 12 Zone 15Amp Smart Series Mold Connector Wiring
     High Power 30Amp 2, 3 & 5 Zone Smart Series Mold Wiring
     Smart Series Standard Mainframe connector Wiring
     Smart Series 5, 8, 12 & High Power 2, 3 & 5 Zone Mainframes Input Power Wiring Options A, B, C and D
     Option A Breaker Transformer & Amps Diagram
     Technical Overview of Power Req. for Hot Runner Control Sys.
     Things to Consider when specifying a Hot Runner Control Sys.
     The Need for Heater Dry Out
     Old General Assembly Startup Troubleshooting Runnerless Molding Guide
     Temperature Control Calibration Equipment and Issues
     D-M-E Transformer General Specifications
     Transformer Floorstand Assembly Instructions
     Smart Series Transformer Kits
     DME Smart Series Pins, Clips, Crimping and Removal FAQ's
     Replacement parts
     "G" Series Mainframe Replacement Parts
     Power and Thermocouple Cables
     Temperature Control Replacement Parts List (ED-0095-PL-001-H)
     Frequently Used G-Series/Smart Series 15amp Frame and Cable Replacement Parts
     RPM Replacement Parts Photo Collage
     Smart Series Catalog Page Replacement Parts Cat Pgs 39-41
     Fuses
     Upgrade Kit - Communications Upgrade CIK-XX Kits and TAS Alarm Page
     Upgrade Kit - MFTA-205 Main Frame Built in Alarm Accessory Installation and Instruction
     Upgrade Kit - DME Smart Series Current Voltage monitor Technical Manual
     Mold Connector Box Mounting Details
     Single Zone 10Amp 5 PIN CKPTIC-1 Cat. Pg. 14
     Mold Power Input 15Amp PIC-5-8-12-G Cat. Pg. 27
     Mold Power Input 15Amp Below Flush Mount PIC-5-8-12-G Cat. Pg. 29
     Mold TC Input MTC-5-8-12-G and High Power 30Amp PICH-23-G Cat. Pg. 28
     Mold TC Input Below Flush Mount MTC-5-8-12-G and High Power Input 30Amp PICH-23-G From Cat. Pg. 29
     Smart Series Mold Terminal Boxes Cat. Pgs. 31-32
     Single Zone High Power 30 Amp PTCH1-TBG Cat. Pg. 17
     High Power 30Amp 2xWide PICH-5-G Cat. Pg. 27
     High Power 30Amp 2xWide PICH5-G- Below Flush Mount Cat. Pg. 30

Integrity Temperature Controls
     User Manuals
     D-M-E Integrity Control System User's Guide
     Order D-M-E Integrity Training DVD
     Technical Notes
     DME Typical Integrity Selection Guide versus Drops
     J-Thermocouple Color Code International D-M-E Label
     Temperature Controls - Not Heating Up / SHI / Anit-Arc Clips Problems
     Typical Electrical Heater Diagnostics
     Integrity Cable Wiring Information
     Integrity Mainframes Input Power Wiring Options A, B, C and D
     Technical Overview of Power Req. for Hot Runner Control Sys.
     Things to Consider when specifying a Hot Runner Control Sys.
     The Need for Heater Dry Out
     Old General Assembly Startup Troubleshooting Runnerless Molding Guide
     Temperature Control Calibration Equipment and Issues
     D-M-E Transformer General Specifications
     Overview of Mainframe Fuses and Power Supply
     Integrity Floor Stand Assembly Instructions
     Replacement parts
     Mold Connector Box Mounting Details
     Integrity IMB1200 Mounting Box Details

Process Controls
     User Manuals
     IPC-01-01 Pressure Control Unit User's Manual
     Sensors Cables
     Button and Slide Sensor (Process Controls Catalog Pages)
     Technical Notes
     A Short Tutorial on Cavity Pressure Transducers Usage
     Technical Literature for D-M-E Pressure Transducers - Revision 1.2
     Replacement parts
     Mold Connector Box Mounting Details

Valve Gate Controls
     User Manuals
     VCAP-0400 through 1200 Air Valve Assemblies User Manual
     VCTB-4000 Four Zone, 24 Volt DC Valve Gate Controller User Manual (Designed for VCAP-0400)
     VCTH-4000, 8000 Four Zone and Eight Zone TImer Based Hydraulic Valve Gate Controller User Manual
     Technical Notes
     Replacement parts
     Mold Connector Box Mounting Details

Obsolete Product Information
     CIM-01-01 & CIM-01-02 Computer Interface Module User's Manual
     CIM-10-G & CIM-10-GS Computer Interface Module User's Manual
     CSS-15-02 & CSS-30-02 Temperature Control Module User's Manual
     CSS-15 & CSS-30 Temperature Control Module User's Manual
     DME-4000 Operator Manual
     Series 965 - 1/16 DIN Microprocessor-Based Auto-tuning Control User Manual
     SMP/CMP Calibration Procedure
     SMP/CMP Microprocessor Temperature Control Modules Technical Manual
     Sure Temp Digital Pyrometer
     Low Voltage Temp Control System Brochure SMSB7
     Low Voltage MFA-801 & MFA-1201 Users Manual
     2 Zone 15 Amp Mold Box Connectors
     DME G Series I FC10AG FC15AG PMR10G PMR15G Controls
     DME Series I-II FC10 Controls


EQUIPMENT & SUPPLIES      back to top
ProWeld Users Guide
ProWeld Users Guide